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October 10, 2008 | Jim Lane | Comments 0

Troubled Times for Tata: a Biofuels Digest special report on India

by Biofuels Digest correspondent Joelle Brink

The commissioning of Tata Chemicals’ new sweet sorghum ethanol plant in Nanded, Maharashtra later this month will be one of the bright spots amid troubled times in India’s financial sector and for the $30 billion Tata Group, the nation’s oldest and most respected industrial conglomerate.

Earlier this week, Tata came to the rescue of AIG policy holders to protect the nation’s banking system and bought Citibank’s Indian back office operations, preserving thousands of jobs. At the same time the Tatas have had  their own problems, most notably being forced to move their new 500,000 unit Nano plant all the way across country to Gujarat due to irreconcilable conflicts between the ruling Communist Party of West Bengal and the Trinamool Congress party led by Mamta Bannerjee. For the present, the Nano is being assembled in an existing Tata plant in Pune and will be ready for its official launch later this month.

The new Tata Chemicals facility in Nanded will be the nation’s first pure sweet sorghum ethanol plant. The designer/builder is Vikram Khosla-backed Praj Industries, a longtime proponent of sweet sorghum as a sustainable ethanol feedstock. The plant will scale up to a maximum capacity of 8 million litres per year by 2010, but at initial scale during the pilot phase, it will produce 30kl a day.

Praj Industries has built sweet sorghum ethanol production plants in other countries and is enthusiastic about the future of sweet sorghum as a sustainable feedstock. “It has the characteristics of grain sorghum and sugarcane, with the stalk containing non-crystalline sugar that can be converted into ethanol”, says Abhay Chaudhari, Executive Vice President of the company. Tata Chemicals is a member of ICRISAT’s Sweet Sorghum Ethanol Research Consortium (SSERC) and will plant a new ICRISAT hybrid that produces high levels of sugar in the roots as well as the stalk of the plant.

The new ethanol plant will generate its own power from milled stock, and will have a state of the art wastewater treatment system designed to meet the specific challenges of sweet sorghum processing. Tata Chemicals also has plans to make use of the by-products of its ethanol business using research from its Innovation Centre in Pune.

Praj said Tata plans a crushing capacity of 900 tons of sweet sorghum stalks per day and will cultivate the feedstock on 4,000 hectares of land. “We are sort of entering the business and are nowhere near national scale,” said Homi Khusrokhan, managing director of Tata Chemicals. The current lack of high quality feedstock and insufficient research on social and environmental impact are the main problems to be worked through in the pilot stage.

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