Where did biofuels technologies come from?

June 1, 2016 |


By Gerald Kutney. VP, Lee Enterprises Consulting

Special to The Digest

In the modern world, fuels are often equated with fossil fuels: coal, oil and natural gas.  However, fossil fuels only came into their own during the 20th century. From the time of the caveman until the early Industrial Revolution, biofuels – namely wood and the advanced biofuel of the day, charcoal – reigned supreme.  Both fossil fuels and biofuels originate from biomass.  The major difference between them is that fossil fuels are sequestered carbon, and biofuels are renewable carbon.  Nowadays, the basic technologies to treat biomass for conversion into fuel (or energy) can be logically placed into four general categories:

  1. MECHANICAL:  Traditional routes for woody debris are strictly mechanical treatments such as chipping or grinding the material.  Greater densification takes place by pelletizing the biomass.
  2. THERMOCHEMICAL:  Combustion converts biomass into energy, while pyrolysis technology converts biomass into fuel.  The latter process not only yields greater energy density than mechanical treatment but the fuel properties are chemically and physically more similar to fossil fuels than the original biomass.   A related process is gasification which produces syngas which is a platform technology for the production of a variety of liquid biofuels, through the Fischer-Tropsch (FT) process.
  3. CHEMICAL:  A route for production of transportation fuels which includes biodiesel, FT, and some cellulosic ethanol processes.
  4. BIOCHEMICAL:   A common route for production of fuel ethanol from sugar or starch fermentation, and the production of biogas (methane) under anaerobic conditions.

Biofuel Technologies at-a-glance

Screen Shot 2016-06-01 at 3.41.05 PM

In this review, I have attempted to identify the inventors and entrepreneurs behind the biofuel technologies listed in the table above.  Many are unknown in the modern biofuel literature and far pre-date the names often quoted.  Though biofuels appear to have only recently emerged (in response to the threat of climate change), this review illustrates the long rich tradition of their development and utility.

The Biofuel Chronicles

1,000,000 B.C.BioenergyHomo erectus discovered bioenergy when wood was first burnt.  The oldest Greek myths tell of this great invention that was so important it was a proprietary secret of the gods:

But Zeus in the anger of his heart hid it, because Prometheus the crafty deceived him; therefore he planned sorrow and mischief against men.  He hid fire; but that the noble son of Iapetus [Prometheus] stole again for men from Zeus the counsellor in a hollow fennel-stalk, so that Zeus who delights in thunder did not see it.  But afterwards Zeus who gathers the clouds said to him in anger:

“Son of Iapetus, surpassing all in cunning, you are glad that you have outwitted me and stolen fire – a great plague to you yourself and to men that shall be.  But I will give men as the price for fire an evil thing in which they may all be glad of heart while they embrace their own destruction.”

The “evil thing” that Zeus gave mankind as the “price for fire” was not climate change, but Pandora.  By 1875, wood still was the fuel for 75% of the world’s energy supply.

30,000 B.C.Biofuels – The first man-made biofuel was charcoal, which is formed by the slow pyrolysis of wood.  The earliest evidence of charcoal comes from cave paintings, and the first historic reference was by Theodorus of Samos (early 6th cent. B.C.?).  By the time of Alexander the Great, charcoal was already well known in the smelting of ores:

The best charcoal is made from the closest wood…for these are the most solid, so that they last longest and are the strongest; wherefore they are used in silver-mines for the first smelting of the ore…  But different kinds of charcoal are utilized for different purposes…  thus in iron-mines they use that which is made from sweet chestnut when the iron has been already smelted, and in silver-mines they use charcoal of pine-wood…  Smiths require charcoal of fir rather than oak.

Theophrastus (371-287 B.C.) also described coal, which he called stone charcoal (lithos anthrakos), and the great Roman naturalist Pliny (23-79) utilized similar terminology:  There is also a stone ‘anthracitis,’ which is dug up in Thesprotia [northwest Greece] and resembles charcoal.  These brief descriptions present coal as not much more than a curiosity and demonstrate the priority of charcoal (and wood) as the ancient fuels of choice.  The word “coal,” itself, is derived from the Old English word col (pronounced “kohl”), but col only referred to charcoal originally; coal, as we now know it, was first referred to as “sea coal,” and the modern understanding of the term did not come into routine use until the 17th century.  World charcoal production is now over fifty million tonnes per year.

Charcoal is best known today as a barbeque briquette.  An early patent on the briquetting of charcoal (using treated bitumen as a binder) was filed in 1888 by Charles Rave of Malines, Belgium.  Since his discovery was an “improved” binder, such briquetting must have been well known at this time.  A pioneer in the charcoal briquette business was Ellsworth B. A. Zwoyer (1862-1946).  He had opened the Zwoyer Fuel Company around 1900.  The company first made briquetting equipment, which produced the traditional pillow-shaped briquette; Zwoyer had patented the design back in 1897, and the company was reported to be producing charcoal briquettes just after World War I.

4000 B.C.Liquid Biofuels – The first liquid biofuel, straight vegetable oil, was used as a fuel for pottery lamps since the beginning of civilization.  Such traditional fuels include olive, castor, rapeseed and other plant oils.  Herodotus (484-25 B.C.) described the ancient Festival of Lamps in Egypt:

At Sais, on the night of the sacrifices, everybody burns a great number of lights in the open air, with a floating wick which keeps burning throughout the night.  The festival is called the Festival of Lamps, and even the Egyptians who cannot attend it mark the night of the sacrifice by lighting lamps, so that on that night lamps are burning not in Sais only but throughout the country.

In fact, the word “oil” comes from the Greek word for “olive tree” (elaia).  According to Greek mythology, a famous contest was held between Athena and Poseidon over who would be the protector of Athens; Athena won because she had been the first to plant the olive tree.  A ceremony took place in Athens to honour this event:

Kallimachos [fl. 5th cent. B.C.] made a golden lamp for the goddess.  They fill this lamp with oil, and then wait for the same day in the following year though it shines perpetually night and day.  The wick in it is Carpasian flax, the only kind of flax fire will not consume.

By the late 18th century, there was still a large energy market for vegetable oils.  Thomas Jefferson (1743-1826) and John Adams (1745-1826) commented on the major vegetable oil market in Europe; their reference to vegetable oil is likely rapeseed oil (Brassica campestris), also known as colza oil in France and Spain.  During the Napoleonic War, France adopted colza oil as a fuel, because whale oil shipments had been cut off.  It became a favorite of lighthouses, and afterwards its use spread throughout Europe.

400 B.C.Biochar – Although not a biofuel, an interesting application of charcoal specifically in agricultural applications is called biochar.  The use of charcoal as a plant growth promoter (a component of terra preta) in South America may date back to 400 B.C.  One of the first modern studies on the impact of charcoal on agriculture was carried out by Arthur Young (1741-1820) in 1770.  During the 19th century, many references appeared on the use of charcoal as a soil additive, and the first observation that charcoal increased crop yields was made by John Lawes (1814-1900).  The most famous scientist examining biochar at the time was Justus Liebig (1803-73), “the father of the fertilizer industry.”

A.D. 50Biopower – The principle of using of biomass to fuel a steam engine dates back two thousand years.  Vitruvius (c. 80 B.C.–10 A.D.) described the aeolipile: “the water begins to boil, a violent wind issues forth.  Thus a simple experiment enables us to ascertain and determine the causes and effects of the great operations of the heavens and the winds.”  The use of steam to do work had been discovered by Heron of Alexandria (c. 10 – 70), who had invented the prototype of the steam engine:  “As the cauldron gets hot it will be found that the steam, entering the ball…passes out through the bent tubes towards the lid, and causes the ball to revolve, as in the case of the dancing figures.”  He also described a steam boiler.

1100Ethanol – The first man-made liquid biofuel, though not originally used for this purpose, was alcohol (i.e., diluted ethanol).  The production of alcohol by fermentation also goes back to the beginnings of civilization.  Wine was a popular drink with the ancient Egyptians.  After the flood, Noah first planted a vineyard, and in Greek mythology, the god Dionysus (Bacchus) was closely associated with wine.  An early technical discussion on wine-making appeared from Pliny (c. 23-79) [in Book XIV of his Natural History], where he listed the earlier Greeks who had investigated this fermentation technology:

But it may also be proper to give an account of the method of preparing wine, as Greek authors have written special treatises on this subject and have made a scientific system for it – Euphronius, Aristomachus, Commiades and Hicesius.  

The distillation of alcohol is necessary to produce a fuel, which may have been first achieved by the noted 9th century Arabian alchemists, Abu Mūsā Jābir ibn Hayyān (c. 721-c. 815), Abu Yūsuf Yaʻqūb ibn ʼIsḥāq aṣ-Ṣabbāḥ al-Kindī (c. 801-73) and Abū Bakr Muhammad ibn Zakariyyā al-Rāzī (854-925).  However, in a detailed study of distillation, the discovery of the process was attributed to Magister Salernus (?-1167), who called the distilled product “aqua ardens.”  Unlike simple fermented alcohol, aqua ardens contained a high enough ethanol content that it could be burned.  Raymond Lull (c. 1232- c. 1315) was the first to produce absolute alcohol (i.e., ethanol), which was often called aqua vitae.

1630Biogas – Jan Baptiste van Helmont (1580-1644) had recorded a flammable gas coming off of decomposing vegetable matter in 1630, and, in 1659, Thomas Shirley (1564-c. 1634) had made the following observation:

The people of this town [Wigan] did confidently affirm, that the water of this spring did burn like oyle…  For when we came to said spring…and applied a lighted candle to the surface of the water; ‘tis true, there was suddenly a large flame produced, which burnt vigorously.

In 1808, the noted chemist Humphrey Davy (1778-1829) conducted a pioneering study of the fermentation of manure:

In October, 1808, I filled a large retort, capable of holding three pints of water, with some hot fermenting manure, consisting principally of the litter and dung of cattle…  in three days 35 cubical inches [of gas] had been formed which, when analyzed, were found to contain 21 cubical inches of carbonic acid [CO2]; the remainder was a hydrocarbonate mixture.

Starting around 1900, various ventures emerged to use the gas from the fermentation of wastes as a fuel.  In a report by Arthur M. Bushwell in 1930, he concluded:

It is believed that the completion of some developmental work now in progress will make it possible for farms and ranges to install digestion tanks in which various crop residuals may be converted in considerable amounts to a gaseous fuel of high heat value.  The undigested residual can be composted and returned to the soil…

It is also probable that small towns located in the corn belt could be supplied with gas in the same way…

As our coal, oil, and gas supplies become exhausted the installation of pipe lines fed by fermentation plants located along them at short distances would seem the most probable line of development.

1720Whale Oil – Oil was shipped around the globe a century before the first oil wells were even dug.  London, Paris and other great cities of Europe used the liquid fuel to light their streets.  National economies, especially that of the colonial U.S., depended on its trade.  Whale oil was the first liquid fuel traded as a global commodity.  Oil shipments out of Nantucket were underway by 1720.  The major customer for American whale oil had been Britain, and, after the War of Independence, the British slapped a duty on American whale imports, which crippled the economy of the young nation.  The status of the American oil industry was summarized by Thomas Jefferson in 1788:

Whale-oil enters, as a raw material, into several branches of manufacture, as of wool, leather, soap; it is used also in painting, architecture, and navigation.  But its great consumption is in lighting houses and cities.  For this last purpose, however, it has a powerful competitor in vegetable oils.

By the early 19th century, a premium market developed for sperm whale oil, which was more prized and expensive than common whale oil.  So popular did this oil become that the term “whale oil” was only applied to the other whale oils, mainly from the Right Whale, in a derogatory manner; any respectable person purchased only the premium product, sperm oil.  Herman Melville (1819-91) immortalized the trade in his Moby Dick, written in 1851, at the height of the oil industry.  In his timeless work on the legendary white whale, whale oil is only mentioned once, as an “inferior article in commerce” (Book 1, Chapter 2), but sperm oil is frequently mentioned, including (Chapter 25):

What kind of oil is used at coronations?  Certainly it cannot be olive oil, nor macassar oil, nor castor oil, nor bear’s oil, nor train oil, nor cod-liver oil.  What can it possibly be, but sperm oil in its unmanufactured, unpolluted stated, the sweetest of all oils?

American whale oil shipments overall had peaked at this time.  Supply was becoming a problem and the new product kerosene (a fossil fuel) began displacing whale oil for lamps.  Whale oil, although natural, was not sustainable for the scale required; in other words, the whales were being killed off faster than they could reproduce.

1801Biomass Gasification – The concept of biomass gasification may have been suggested by the noted inventor John Barber (1734-1801) in his pioneering patent for the gas turbine in 1791.  Six years later, Philippe Lebon (or Le Bon) D’Humbersin (1767-1804) began his studies into wood gasification, and he put on a dramatic light demonstration in Paris, fueled by the gasification of wood, in 1801.  How far he would have taken his novel innovation, we shall never know; on December 2, 1804, Lebon was murdered.  Wilhelm Lampadius (1772-1842) was reported to be working on the gasification of wood at the same time as Lebon  Later, a large wood gasifier (updraft) was built by Karl Gustav Bischof (1792-1870) in 1835, and charcoal gasifiers were opened in Audincourt, France, by Joseph-Jacques Ebelman (1814-52) in 1840, and in Lesjofors, Sweden by Gustav Ekman.  Fish-oil gas was first produced from a process patented by John Taylor (1779-1863) in June 1815, which was briefly popular in Liverpool, Bristol and Hull.

1819Ethanol-Cellulosic-Acid Hydrolysis – Henri Braconnot (1780-1855) treated linen (i.e., cellulose) with concentrated sulfuric acid to produce fermentable sugars and, later, Einar Simonsen (1867-1918) conducted experiments treating sawdust with acids.  The first commercial application to produce ethanol from wood was the Classen Process, developed by Alexander Classen (1843–1934) in Germany in 1900 (and when brought over to the U.S., it became known as the “American Process”).  A facility (Standard Alcohol Company) was installed in Georgetown, SC, in 1913, and a second one was opened in Fullerton, LA.  An improved technology was invented by Heinrich Scholler in 1923, and a commercial facility was constructed in Tornesch, Germany, in 1931; by 1941, twenty such plants were operating across Germany.  The Scholler Process was improved by the Forest Products Laboratory in the U.S. during the mid-1940’s, which led to the Madison Wood-sugar Process.  Cellulosic ethanol has also been produced in the past by sulfite pulp mills, whereby wood sugars in the spent pulping liquor were fermented, which is discussed below, under “Ethanol-Cellulosic-Sulfite Pulp Mills.”

1826Ethanol-Fuel – Samuel Morey (1762-1843) described using a mixture of ethanol and turpentine as an engine fuel.  One of the first renewable fuels was burning fluid – a mixture of ethanol blended in a ratio of 10 parts (or 4 parts) to one part camphene; this product was introduced to replace whale oil in oil lamps.  Burning fluid was excellent for lighting, except that it was highly flammable.  A lamp for burning the mixture had been invented by Isaiah Jennings in 1831.  By 1857, one Philadelphia factory alone was producing more than three million liters of burning fluid.  In 1862, a tax on industrial ethanol caused the market to collapse, which was not repealed until 1906 by Teddy Roosevelt (1858-1919).  The burning fluid market never came back but a fuel alcohol market did develop.

By the beginning of the 20th century, ethanol was already a popular automobile fuel.  In 1902, there was an automobile race in France for only ethanol-fueled vehicles, and in the same year, there was a conference held in Paris, Congress des Applications de L’Alcool Denature, by the Automobile Club of France and the Ministry of Agriculture.  During the 1920’s, fuel blends had reached 50% ethanol, but engine problems were reported and blends were cut back to 25%.  Germany was also an early pioneer in fuel alcohol.  In 1899, the Centrale fur Spiritus Verwerthung established a tariff-subsidy program to allow ethanol to be price-competitive against regular gasoline.  Between 1887 and 1904, German ethanol production rose from 40 million liters to 100 million liters, and reached 250 million liters by the beginning of World War I.  And when oil supplies were cut off during the War, most vehicles were switched over to pure ethanol.  By 1935, fuel ethanol in Europe totaled 500 million liters:  France – 290 million liters, Germany – 47 million liters, Czechoslovakia – 41 million liters.

The country that would lead the world in fuel ethanol during the second half of the 20th century was Brazil.  In 1931, the first law was passed requiring gasoline importers to purchase 5% of their volumes as ethanol.  And two years later, the Instituto do Assucar e do Alcool was established to promote fuel alcohol.  At this time, there was only one ethanol producer in Brazil, who was producing 100,000 liters.  By 1939, there were 31, with an annual production of more than 50 million liters.  During World War II, production reached 77 million liters and fuel blends were as high as 50%.

The great American ethanol-fuel entrepreneur was Henry Ford.  When he designed his first car in 1896, the Quadricycle, it was designed to run on pure ethanol, as was the original Model-T.  Henry Ford also supported the Agrol Company, a grain-to-ethanol facility, as it rolled out a 10% ethanol-fuel blend across 2,000 service stations during the Depression.  In 1925, Ford stated:

The fuel of the future is going to come from fruit like that sumach out by the road, or from apples, weeds, sawdust — almost anything.  There is fuel in every bit of vegetable matter that can be fermented. There’s enough alcohol in one year’s yield of an acre of potatoes to drive the machinery necessary to cultivate the fields for a hundred years.

Eight years earlier, similar words had been spoken by another entrepreneurial visionary, Alexander Graham Bell (1847-1922):

There is, however, one other source of fuel supply which may perhaps solve this problem of the future. Alcohol makes a beautiful, clean, and efficient fuel, and, where not intended for consumption by human beings, can be manufactured very cheaply in an indigestible or even poisonous form. Wood alcohol, for example, can be employed as a fuel, and we can make alcohol from sawdust, a waste product of our mills.

Alcohol can also be manufactured from corn stalks, and in fact from almost any vegetable matter capable of fermentation. Our growing crops and even weeds can be used. The waste products of our farms are available for this purpose and even the garbage from our cities. We need never fear the exhaustion of our present fuel supplies so long as we can produce an annual crop of alcohol to any extent desired.

The world will probably depend upon alcohol more and more as time goes on, and a great field of usefulness is opening up for the engineer who will modify our machinery to enable alcohol to be used as the source of power.

1835Torrefied BiomassAdéodat Dufournel (1808–82) had proposed torrefied wood in metallurgical processes to replace charcoal which was first put it into practice by Jean-Nicolas Houzeau-Muiron (1801–44).  Other pioneers in this area were Leonce Thomas (1812–70), Camille Laurent and François-Clément Sauvage (1814–72).  France was the early centre of research in the use of torrefied wood, where it was called “red charcoal” (charbon roux; in Germany, it was called Rothkohl; another early name was “brown charcoal”).  Torrefaction trials had been carried out in Senuc, and at Dupont and Dreyfus in Chéhéry.  In 1839, Dupont and Dreyfus were issued a French patent on the torrefaction (and carbonization) of wood.  The year before another torrefaction patent had been issued to Belgium metallurgist F.G. Echement, and this technology was installed at Chéhéry in 1839.  Torrefied wood saw limited commercial use at iron works in France, Belgium and Germany, but was generally not successful.  Later, a commercial operation by the metallurgical industry opened again in France:  a 10,000 tonne-per-year facility was built by Pechiney at Laval-de-Cère, France, in 1985, but the facility was closed after a few years, but was reopened in 1997, under the name Arôbois, which still manufactures specialty torrefied oak products for the wine industry.

The self-binding property of torrefied wood was discovered later in the 19th century.  For example, a U.S. patent on torrefaction from 1901 states.

The first period of carbonization, which is only partial and will give a brown [wood] dust suitable for briquetting…when the dust comes out brown all the pyroligneous acid is vaporized and the fiber of the sawdust is left intact and can be readily pressed into briquets of any desired shape without requiring binder.

Another early American report of torrefaction was by Cleburne Ammen Basore (1893-1974) in his Fuel Briquettes from Southern Pine Sawdust in 1929.

1846Biodiesel – Straight vegetable oil (SVO) was the first known liquid fuel and had been known since the beginning of civilization (see above).  Freidrich Rochieder (1819-74) in 1846 and the Irish chemist Patrick J. Duffy (1829-87) in 1853 discovered the transesterification of such oils, and the process was patented to produce a fuel by Georges Chavanne (1875–1941) in 1937.

Returning to SVO, Rudolph Diesel (1858-1913), himself, built a model of his engine which ran on peanut oil in 1900, and he later proudly espoused SVO for the Diesel engine:

But it is not yet generally known that it is possible to use animal and vegetable oils direct in Diesel motors.  In 1900 a small Diesel engine was exhibited at the Paris exhibition by the Otto Company, which, on the suggestion of the French government, was run on Arachide oil, and operated so well that very few people were aware of the fact.  The motor was built for ordinary oils, and without any modification was run on vegetable oil.  I have repeated these experiments on a large scale with full success and entire confirmation of the results formerly obtained.  The French Government had in mind the utilization of the large quantities of arachide or ground nuts available in the African colonies and easy to cultivate, for, by this means, the colonies can be provided with power and industries, without the necessity of importing coal or liquid fuel,

Similar experiments have also been made in St. Petersburg with castor oil with equal success.  Even animal oils, such as fish oil, have been tried with perfect success.

If at present the applicability of vegetable and animal oils to Diesel motors seems insignificant, it may develop in the course of time to reach an importance equal to that of natural liquid fuels and tar oil.  Twelve years ago we were no more advanced with the tar oils than to-day is the case with the vegetable oils; and how important have they now become!

We cannot predict at present the role which these oils will have to play in the colonies in days to come.  However, they give the certainty that motive power can be produced by the agricultural transformation of the heat of the sun, even when our total natural store of solid and liquid fuel will be exhausted.

1861Biobutanol – Louis Pasteur (1822–95) had been the first to discover butanol from fermentation in 1861 and, in 1905, Franz Schardinger (1853-1920) found that acetone was also produced in this process.  Six years later, Auguste Fernbach (1860-1939) found an organism to ferment potatoes to acetone and butanol; and the technology was installed at Rainham (later moved to King’s Lynn), England, by Strange and Graham, in 1913.  In 1916, Chaim (Charles) Weizmann (1874-1952) patented a process to manufacture acetone, butanol and ethanol (ABE) from the fermentation of starch.  The King’s Lynn facility switched to the improved technology of Weizmann, and it was also used at Poole, England, and Toronto, ON (Gooderham and Worts Distillery), and later by the Commercial Solvents Corporation at Terre Haute, IN (1920), Peoria, IL (1923), and Liverpool, England (1935).  The last ABE plant (Germiston, South Africa) closed in 1983.

1903Ethanol-Cellulosic-Sulfite Pulp Mills – Sulfite pulp mills, especially dissolving pulp mills, have been producing cellulosic ethanol for over a century.  After the pioneering studies of Gösta Ekström (1882-1949) and Hugo Wallin (1876-1946) in 1903, the first production of ethanol from spent sulfite liquor took place at Skutskär, Sweden, in 1909, followed by Donnarspet, Sweden, using the Ekström process.  Ethanol production by sulfite pulp mills became common place; for example, Attisholz in Switzerland began producing cellulosic ethanol in 1915 (until 2008), and, later in North America, the sulfite mill of Georgia-Pacific in Bellingham, WA (1946 to 2000, when the mill closed), and the Tembec mill in Temiscaming, Quebec [closed its cellulosic ethanol facility in October 2014, but still produces cellulose, bioenergy (CHP – combined heat and power), and lignosulfonates].  Many of these mills produced more than cellulosic ethanol from the spent sulfite liquors, becoming the earliest biorefineries.  Another notable example is the Lenzing pulp mill, which produced acetic acid, xylose, and furfural.  The world’s largest biorefinery operation today is run by Borregaard in Sarpsborg, Norway, which produces cellulose, cellulosic ethanol, lignosulfonates, yeast and vanillin.

1911Hydrothermal Carbonization/Liquefaction – Friedrich Bergius (1884–1949) discovered a high pressure and temperature hydrogenation of biomass (or coal), in the presence of water.  In 1911, he had used this reaction to convert peat into a coal-like substance.  In his Nobel Lecture, Bergius stated:

With the same apparatus we carried out extensive and systematic experimentation on the decomposition of the cellulose in wood and other plant substances at temperatures between 290 and 350°, in the presence of liquid water, i.e. at pressures of up to about 200 atm..  It would be devious to give details here about this reaction on which I worked for many years, at first with Hugo Specht and John Billwiller, and later with Paul Erasmus. In recent times, the reaction has reawakened the interest of chemists and has been studied in particular by Berl. I would like to mention that both cellulose and lignin, treated in this manner, lead to practically the same carbonaceous end products…

The investigations into the conversion of cellulose into coal by coalification in conjunction with our studies on the hydrogenation of heavy oils opened the way to the discovery of the process for liquefying coal. We had observed that a product forms from cellulose with splitting of certain quantities of carbon dioxide and water which we considered to be similar to natural coal, and we had further observed that the hydrogen in this so-called synthetic coal is unstable. The attempt to formulate this process of cellulose decomposition led me to a hypothetical concept of the constitution of this coal-like substance formed from cellulose. I assumed that our artificial coal is a compound of carbon, hydrogen, and oxygen…a coal obtained by cellulose coalification passed on treatment with hydrogen at about 150 atm pressure and at temperatures between 400 and 450°, into gaseous, liquid and benzene-soluble substances.

1925Steam Thermal (steam explosion) – The steam explosion process was discovered by William H. Mason (discoverer of the related Masonite process).  A few years later, Leon W. Babcock used the process to release fermentable sugars to produce ethanol.  A Canadian firm, Stake Technology of Toronto, founded in 1973, built a continuous pilot facility at the University of Sherbrooke and another in Italy.  Studies on producing pellets from the Stake process were first carried out in Canada by Staffan Melin and John Swaan in 1999.  Such pellets are often referred to as “black pellets” (although the term is also used for torrefied pellets).  Trials on the production of pellets from steam explosion were also conducted in Norway by Cambi and then by Norsk Pellets Vestmarka, owned by Arbaflame; in 2003, a demonstration plant to produce pellets from a steam explosion process was built in Grasmo, Norway by Arbaflame.

1972Fast Pyrolysis – The Occidental Flash Pyrolysis technology was developed to convert organic solid waste (and wood wastes) into a liquid fuel called “Pyrofuel,” which became a popular area of research during the 1970’s.  A milestone in this sector was a workshop on the “Fast Pyrolysis of Biomass,” sponsored by the Solar Energy Research Institute (now NREL) in 1980.  Among the first commercial processes to produce pyrolysis oil from biomass was one developed by Robert Graham and Barry Freel at the University of Western Ontario.  They formed Ensyn in 1984 to commercialize the Rapid Thermal Processing (RTP) process.  Equal credit to the founding of the modern pyrolysis field must be given to the University of Waterloo, where work began in the early 1980’s.  Researchers on the project formed Resource Transforms International (RTI), whose technology was used by a few companies, most notably by Dynamotive.

1976Wood Pellets – Rudolf Wilhelm Gunnerman (1928 -) filed a U.S. patent for extruded, self-bonding wood pellets in early 1976, and the following year, a pilot of the process was built by Woodex (owned by Biosolar Research & Development; site later became Northwest Pellet Mills) in Brownsville, OR.  In the later ‘70’s, a number of early ventures emerged including:  Western Power in CA (operated 1978 to 1982), Day Resources (Lignetics) in OR, Biomass Energy in ME, Guaranty Fuels in NC, FL and MN, and Aspen Fibre in MN.  In Eastern Canada, BioShell (a division of Shell) built three wood pellet facilities, each with a capacity of 125,000 tpy:  Hearst, ON  (operated 1980 to 1991); Iroquois Falls, ON; Lac Megantic, QC (opened 1982; purchased by Energex in 1993).  In Western Canada, Swaan Bros. Feed (later Pinnacle) carried out wood pellet trials in Quesnel, BC, in 1988.  In Sweden, plants were built at Mora which operated from 1982 to 1986 and at Vårgårda from 1984 to 1989.

1977Fischer-Tropsch (FT/syngas) – Franz Fischer (1877-1947) and Hans Tropsch (1889-1935) discovered the process of converting hydrogen and carbon monoxide (syngas from gasification) catalytically to hydrocarbons (i.e. oil) in 1925.  The first commercial facility opened in Germany in 1936, and by 1940, production exceeded one million tonnes per year using coal as a feedstock.  Although biomass is an obvious carbon source for syngas, there is little evidence of direct work on biomass in an FT process until the studies of James Lowell Kuester (1937-) of Arizona State University in the later 1970’s, and the first commercial attempt to do so was by Choren beginning in the mid-90’s.

2001Bioenergy with Carbon Capture and Storage (BECCS, Bio-CCS) – CCS for coal-fired power plants has been under development for a few decades.  A milestone in this sector was the formation of the Carbon Capture and Sequestration Technologies program at MIT in 1989.  A natural extension of this technology was to use it for carbon dioxide emissions from biomass-fired power plants.  In 1998, Robert Williams of Princeton University hinted at BECCS by mentioning decarbonizing biomass fuels and the sequestration of captured carbon dioxide, but the focus of the report was the production of hydrogen from biomass.  The process was more clearly laid out in 2001, where Bioenergy Carbon Sequestration (BECS) and “GHG removal” were mentioned.  When the IPCC reviewed CCS in 2005, bioenergy was frequently mentioned, and the following was reported: 

Recently it has been recognized that biomass energy used with CO2 capture and storage (BECS) can yield net removal of CO2 from the atmosphere because the CO2 put into storage comes from biomass which has absorbed CO2 from the atmosphere as it grew (Möllersten et al., 2003; Azar et al., 2003). The overall effect is referred to as ‘negative net emissions’. BECS is a new concept that has received little analysis in technical literature and policy discussions to date. 


Biofuels are the dominant renewable fuels today, bringing together the energy, forestry and agricultural sectors.  The biofuel industry has undergone a renaissance of sorts in the past few decades as a result of climate change and previous oil crises.   Creative engineers, scientists, mechanics, inventors, and other entrepreneurs, applying modern engineering and scientific know-how, have created a host of commercial, and not-so commercial, processes, but we should not forget the great entrepreneurs of yesteryear who are the true pioneers of these technologies.


About the author

Gerald has a Ph.D. in chemistry from the University of Toronto and over 15 years of executive management experience with global corporations in technology development and commercialization, biomass economics and procurement, biorefining, bioenergy, and bioproducts. He is a founding member of the Canadian Biochar Initiative and was an Adjunct Professor and Instructor in the Environmental Science Program at the University of Northern British Columbia.  He led the biorefining business of a major forest products company, which included the largest cellulosic ethanol business in North America, a biomass-to-energy CHP facility and an international bioproducts business. Gerald is a published author and his work has resulted in new technological processes, patented inventions and scientific publications. He is the Executive Vice President and Director of Emerging Technologies for Lee Enterprises Consulting and Managing Director of Sixth Element Sustainable Management.

Print Friendly, PDF & Email


Category: Thought Leadership

Thank you for visting the Digest.