Germany researchers develop new type of plastic from reclaimed waste

In Germany, a new type of plastic made of reclaimed waste readily degrades in less than a year. The substance that will soon serve to manufacture and break down mainly disposable products in an ecofriendly way goes by the name of polyhydroxybutyrate. This innovative material can be produced on an industrial scale in a new process developed by the Fraunhofer Institute for Production Systems and Design Technology IPK and its partners.

This new process turn industrial leftovers such as waste fats that contain a lot of mineral residue into polyhydroxybutyrate (PHB). Microorganisms can metabolize these residues in special fermentation processes. They deposit the PHB in their cells to store energy.

The raw material has to be mixed with chemical additives downstream in post-production stages. For example, the research team adjusted the plasticizing and processing parameters to trim the recrystallization time to fit the timing of industrial processing. The resulting biopolymer’s properties resemble those of polypropylene. But unlike PP, this plastic degrades fully in six to twelve months.