Rolls-Royce and Gulfstream conduct 100% SAF flight

In Georgia, Rolls-Royce and Gulfstream Aerospace Corp. are leading the way towards sustainable business aviation by conducting the first original equipment manufacturer test flight of an ultralong-range business jet powered by 100% Sustainable Aviation Fuel (SAF). The test took place on the BR725-powered Gulfstream G650 twin-jet over Gulfstream’s headquarters in Savannah, Georgia.

Demonstrating that current Rolls-Royce engines for business jet and large civil applications can operate with 100% SAF as a full “drop-in” option, this test lays the groundwork for moving this type of fuel towards certification. At present, SAF is only certified for blends of up to 50% with conventional jet fuel and can be used on all current Rolls-Royce engines.

The SAF that was used in the test consists of two components: HEFA (Hydroprocessed Esters and Fatty Acids), produced from waste fat and waste plant oils by low-carbon fuel specialist World Energy in Paramount, California, and (SAK) Synthesised Aromatic Kerosene made from plant-based sugars by Wisconsin-based Virent Inc. This innovative and fully sustainable fuel in development eliminates the need for the addition of further petroleum-based components and enables a 100% drop-in SAF that can be used in existing jet engines and infrastructure without any modifications. This sustainable fuel has the potential to reduce net CO2 lifecycle emissions by about 80% compared to conventional jet fuel, with the possibility of further reductions in future.